Development of equipment for testing and repairing diesel systems

Mega Tester V4

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The Mega Tester device is a software and hardware complex that allows you to: measure the capacitance of the piezoelectric element, measure the resistance of the piezoelectric element under voltage, measure the insulation resistance under elevated voltage and also form the injector control voltage to measure the stroke of the piezoelectric element and the gap between the piezo actuator and the pusher of injector hydraulic valve. The functionality of the device allows you to assess the damage degree of the piezoelectric element and is intended to make it easier in diagnosis and troubleshooting of the piezoelectric injectors, as well as to help assess the correctness of the assembly of the injectors.

The operation of the device is controlled from a computer using a keyboard and mouse. It is also possible to start the device in manual mode using the buttons on the front panel. Some functions will not be available from the instrument menu

Specification Package Documentation Download

Insulation resistance

1МОм…10GОм

Piezoelement Resistance

100kОм…1МОм

Capacity of a piezoelement

0,5…10µF

Gap measurement range

1…15µm

Voltage setting range of the piezoelectric element

20…160V


Voltage setting range for insulation test         50 ... 1000V

Accuracy of measurement of resistance   ± 2% + 3 digits

Accuracy of voltage measurement is         ± 1% + 2 digits

Accuracy of measuring capacitance                    ± 0.3 μF

Rated supply voltage                                                 220V

Network frequency                                                    50Hz

Maximum power consumption                                  10W

Maximum current consumption                               0,25A

Operating temperature range                 from 0 to +35 ° C

Storage temperature                           from –10 to +50 ° С

Relative humidity (non-condensing)                     0 - 85%


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